What are the limitations of double jacketed glass reactors when dealing with highly viscous reaction mixtures?
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In the realm of fine chemicals, pharmaceuticals, polymers, and specialty materials, the selection of the appropriate reactor plays a vital role in determining product quality, safety, and scalability. Among various reactor types, the double jacketed glass reactor is widely preferred for its versatility, chemical resistance, and visual transparency. However, when it comes to handling highly viscous reaction mixtures, even this otherwise high-performing system has its limitations. This article takes a deep dive into the specific challenges and limitations associated with using a jacketed glass reactor for highly viscous media in a chemical processing plant , evaluating thermal performance, mixing efficiency, structural design, and more. We also explore alternative reactor jacket types and engineering solutions for overcoming these challenges. 1. Overview of the Jacketed Glass Reactor Design A jacketed glass reactor is a type of vessel commonly used for reactions that require...